Front Dana 44 Swap

A few years ago I ditched my 4" lift in my CJ7 for a spring over and at the same time swapped front and rear dana 44's in place of the stock dana 30 and model 20. I got an axle from a 75 J20 3/4 ton pick-up and here are the specs from my dana spicer book:

 

 

 

 

 

74-76 J20 (Heavy Truck) Dana 44

 

Bill of Material 603466-5

Axle Ratio 3.73 (tooth combo 41:11)

5-297X UJoint, 8 Lug

Wheel Bearing Spindle

706529X

 

Steering Knuckle Assembly       

706148X

 

Wheel Bearing

Inner 706110X

Outer 706111X

Hub-Lok Assembly

27369-3X

 

Outer Axle shaft 29833-3X

Diameter 1 1/4" - 19 Spline       

Length 9 15/16"

Inner Axle Shaft

Diameter 1 5/16" - 30 Spline           

Length (right) 16 5/8" 29833-5X

 

 

Length (left) 35 1/4" 29833-6X

Here's the axle after I cut it down 4.5".

 

When I did the front dana 44 swap I had a bunch parts and different options I was sorting through. , was an 8 lug bolt pattern, had the external style (non-selectable) hubs because it had a quadratec and had the large GM calipers and spindles. The dilemma is how to go about converting from 8 lug to 5 lug to match the 5 lug rear axle (scout 44 at the time).

 

Most of the front axle parts at my disposal were CJ parts so I decided to go with what I had. I used the flat top knuckles I got for the hysteer setup then this the rest of the parts:

This set up was ok for what needed to be thrown together in time to do the SOA swap in the spring of 00' but it's a compromise of good and weak parts that eventually needed addressing.

 

For a while I searched for the elusive small diameter GM spindles found in 74-76 FSJs which would fit with Ford hubs and rotors but I never found any and the prices were ridculous online.

 

One day I went to get some parts from Rick Borios and he came up with the idea of using 1/2 ton Dodge hubs/rotors to convert to 5 lug. He had some laying around and we test fitted to some of the commonly found large GM spindles and THEY FIT. I took them home and everything bolted right up.

Now the parts look like this:

  • GM outer axle shafts, 19 spline, 297 ujoints
  • Large GM spindle
  • GM 1/2 ton caliper bracket
  • Stock Full Size Jeep selectable hubs 
  • Dodge hub assembly and rotors
  • GM calipers

Here's a comparison of the CJ spindle and Scout outer axle shaft and the GM Spindle and outer axle shaft.

 

 

Here's the Dodge rotor and hub compared to the CJ.

 

I know it's ghetto using those old rusty rotors but it's been running like that for 3 years without any probs

 

Here's everything bolted up.

<---Back Next --->